Method and device of turbine submerged combustion boiler

ABSTRACT

The invention is about a submerged combustion method and the device; in details, it is a submerged combustion method and the device utilizing turbine heat engine principle. In the invention, turbine power combustion means is used and substituted conventional submerged combustion system that must equip air blowing means. The high temperature gases generated from the combustion within the turbine power combustion means will do works on turbine, which will drive the air compressor means of the turbine power combustion means to induce air for combustion, and will drive the second-time complete combustion of high temperature gases and the complement fuel, and then the gases will come out from water bottom against tank water pressure and carry out heat interchange with tank water. The turbine submerged combustion boiler device of the invention need not equip air blowing means additionally which would consume energy. So it has high energy efficiency and a simple system structure. And it has features of high heat interchange rate, stable long term heat efficiency, environmental protection, etc.

FIELD OF THE INVENTION

The invention is about a submerged combustion method and the device; in details, it is a submerged combustion method and the device utilizing turbine heat engine principle.

BACKGROUND OF THE INVENTION

Submerged combustion method, which is also called combustion in liquid method, is a new type combustion technology. Per its principle, fuel and air is fully mixed and fed into combustion chamber for complete combustion, and the generated high temperature gases are jet into liquid directly for heating the liquid. The combustion process of submerged combustion method belongs to non-flare combustion, and the heat transfer process is of direct contacting heat transfer.

As a method of high heat transfer efficiency, submerged combustion method has been used in some industries such as chemical, etc. Due to that it has unmatched high heat transfer efficiency comparing with other heat transfer method, national or international heat energy field started to focusing on using the submerged combustion method into small scale boiler to achieve a high heat energy using efficiency and saving fuel.

For the existed submerged combustion boiler, additional blower is needed for blowing air into combustion chamber to mix with fuel and burn, and then overcome the water pressure to emit the high temperature gases into water for heat exchanging. Due to the additional blower must satisfy the requirements of high pressure and large flow, extra energy consumption has been added and impaired the advantage of the high heat efficiency of submerged combustion method. U.S. Pat. No. 5,735,235 “METHOD AND SYSTEM FOR HEATING A LIQUID” has provide a kind of submerged combustion method and the system, which accomplished the energy saving philosophy of “Using combustion heat energy directly to suck in the required air for combustion”. But what it used is piston type engine means burner and a heat exchange method of emitting directly into water, so it has the disadvantages of high mechanical energy consumption, limited exhausting pressure, low air utilizing ratio, etc. and the systematic energy utilization ratio is still to be improved.

SUMMARY OF THE INVENTION

This invention is focusing on the defects of the above stated and to provide a kind of working method and the device of turbine submerged combustion using turbine heat engine principle, which can fully improve the energy efficiency.

The technical scheme adopted in the invention for resolving the technical problem is that:

A kind of submerged combustion process utilizing turbine heat engine principle, the process is as the followings:

-   -   (1) Fuel and air are mixed and combust in the combustion chamber         of the turbine power combustion means; the generated high         temperature gases expand and flow to the tail of the turbine         power combustion means; at the same time, the gases do works on         the turbine of said turbine power combustion means flowed by,         and cause the turbine rotating and drive the air compressor         means of the turbine power combustion means; the air compressor         means then drive air into the combustion chamber of the turbine         power combustion means via air intake pipe.     -   (2) The said high temperature gases go into pressurizing pipe         means via the tail jetting pipe means of the turbine power         combustion means, and go into secondary combustion chamber after         decelerated and increasing pressure in the pressurizing pipe;     -   (3) In the secondary combustion chamber, the excess air in the         high temperature gases mixes with the complemented fuel fed to         second combustion chamber and accomplishes a complete secondary         combustion.     -   (4) The gases generated after secondary combustion is emitted         into water for heat interchange via guiding exhaust pipe means.

A kind of embodiment means using the submerged combustion process of turbine heat engine principle, i.e. turbine submerged combustion boiler device, including water tank, and the flow guiding cylinder within the tank; there's turbine power combustion means set in the guiding cylinder. The required fuel, auxiliary material and electricity power is supplied via fuel and auxiliary material electric pipe. The water tank is set with cool water inlet and gases exhaust port on top. The flow guiding cylinder is set with hot water outlet. The said turbine power combustion means includes air compressor means, combustion chamber and outside air channel, turbine and tail jetting pipe means along the flow direction within it.

The said air compressor means has air intake pipe at front; the tail jetting pipe means connects with said pressurizing pipe means at outlet; the pressurizing pipe means connects with the secondary combustion chamber at end; the said secondary combustion chamber is set with fuel complementing nozzle; the secondary combustion chamber connects with guiding exit pipe means.

Air intake check valve is set before the said air intake pipe.

The said pressurizing pipe means is a smooth piping line with a narrow inlet part and a wide outlet part.

The said combustion chamber of the turbine power combustion means is set with outside air channel at outer layer; the front end of the said outside air channel connects with the outlet of the air compressor means and the rear end connects with the pressurizing pipe means. External air channel is set at outside; it makes cold air enclose the combustion chamber and the whole turbine and then emits to pressurizing pipe means directly. This way, scale is avoided to be settled on the outside surface of the combustion chamber and impair heat radiation. Then the turbine power combustion means can be cooled stably and reliably.

The outlet end of the stated tail jetting pipe means is of straight line type or diffuser type. Normally, the tail jetting pipe means is designed into a reducing pipe shape in order to achieve high speed gas. But for the turbine submerged combustion boiler device of this invention, high speed gas is not required; so it is designed into straight line type and diffuser type, by which resistance has been reduced and energy consumption is minimized.

The invention, a working method and the device of turbine submerged combustion boiler utilizing turbine heat engine principle, has also the following advantages:

(1) Low Heat Energy Loss

The burner, as the heat source, is submerged into the water to be heated and the whole means is enclosed in water. The heat from combustion has no access to be transferred to outside directly; so the heat loss from the heat source to outside is almost zero.

(2) High Heat Exchange Efficiency and Speed

High temperature gases after completely combustion mix with water in a way of large quantity of micro bubbles and carries out heat exchange. In this way, there's no area limitation and heat resistance loss due to sediment. So it has a large heat exchanging area and short routine with low heat resistance. With the rising of large quantity of micro bubbles, there's intensive blending all the way. So the heat exchanging is fast and effective. The most stand out point is that the exhaust gases finally has a temperature closing to water temperature; so combustion heat has been used in maximum.

(3) Long Term Stable Heat Efficiency

Because there's no heat exchanger, so problem of sedimentation of boiler device has been resolved completely. The long term heat efficiency will be better than current existed boiler more significantly and the servicing life will be significantly prolonged.

(4) Premium Quality and Environmental-Protective

The final exhausted gases from turbine submerged combustion boiler device has been filtered and cleared by water automatically. So it is environmental protective and at the same time, gases purifying equipments are saved and the heat loss from these equipments is avoided.

(5) Low Cost

Because that the complex and huge heat exchanger has been saved, which can simplify or cancel the feed water pre-treat system for preventing sediment, air blowing equipment for supply auxiliary combustion air is saved, and also gases purifying equipment is saved, so that this new type of boiler device has the features of simple equipment structure, small occupying space, low system cost, and low maintenance cost, etc.

BRIEF DESCRIPTION OF THE DRAWINGS

In the followings the inventions will be further demonstrated by drawings and embodiment.

FIG. 1 is the structural schematic of the turbine submerged combustion boiler device.

FIG. 2 is the structural schematic of the turbine power combustion means for the turbine submerged combustion boiler device.

Where:

 1. Water tank  2. Flow guiding cylinder  3. Turbine power combustion means  4. Cool water inlet  5. Gases exhaust port  6. Hot water outlet  7. Air intake pipe  8. Fuel and auxiliary-materials    pipe  9. Air compressor means 10. Combustion chamber 11. Turbine 12. Tail jetting pipe means 13. Pressurizing pipe means 14. Second combustion chamber 15. Complementary fuel nozzle 16. Guiding exit pipe means 17. Intake check damper 18. Outside air channel 19. Tail jetting pipe 20. Fuel nozzle

DETAILED DESCRIPTION OF THE EMBODIMENT

As shown in FIG. 1 and 2, it is a kind of turbine submerged combustion boiler device, including water tank 1, the cold water inlet 4 and gases exhaust port 5 on top of water tank 1, the flow guiding cylinder 2 within water tank 1, hot water outlet 6 on the flow guiding cylinder 2, the turbine power combustion means 3 in the flow guiding cylinder. The turbine power combustion means 3 is connected with air intake pipe 7 and fuel and auxiliary-materials pipe 8 at the top. Within the turbine power combustion means 3, along the flow direction, there's air compressor means 9, combustion chamber 10 and outside air channel 18, turbine 11, tail jetting pipe means 12. The pressurizing pipe means 13 is connected with the outlet of the said tail jetting pipe means 12 and outlet of outside air channel 18. The secondary combustion chamber 14 is connected with the end of the pressurizing pipe means 13; within the secondary combustion chamber 14, there's complementary fuel nozzle 15, the guiding emitting pipe means 16 connecting to secondary combustion chamber 14.

The said air intake pipe 7 is set with intake check valve 17.

The said pressurizing pipe means 13 is a piping line with a narrow inlet part and a wide outlet part.

The combustion chamber 10 of turbine power combustion means 3 is set with outside air channel 18 at outer layer; the front end of the said outside air channel 18 connects with the outlet of the air compressor means 9 and the rear end connects with the pressurizing pipe means 13.

The tail jetting pipe 19 outlet end of the said tail jetting pipe means 12 is of straight line type and diffuser type.

When tank 1 is filled with water to be heated, air from the inlet check valve 17 passing through said air inlet pipe 7 enters into the combustion chamber 10, at the combustion chamber 10, will be combined and combusting with gas from fuel nozzle 20 and fuel and auxiliary-materials pipe 8, high temperature gases generated by which will do works on the turbine 11 of the turbine power combustion means 3; on one side, the turbine 11 will drive the air compressor means 9 to inhale said air to maintain the combustion in combustion chamber 10, on the other side, it drives the high temperature gases passing through the tail jetting pipe 19 and then be emitted to the pressurizing pipe means 13; at the same time the part air from the air compressor means 9 is emitted into the outside air channel 18 as front end of outside air channel 18 connects with the outlet of the air compressor means 9, said part air cooled the combustion chamber 10 and the turbine 11 and is emitted into the pressurizing pipe means 13, by which enables the high temperature gases flow from outside air channel 18 and tail jetting pipe 19 to be decelerated, kinetic energy to be reduced, and pressure to be increased and then enter into the secondary combustion chamber 14; in the secondary combustion chamber 14, fresh replenished fuel will be added via the complementary fuel nozzle 15, fuel will combine with excess air in the said high temperature gases to carry out matching combustion completely; completely combusted high temperature gases, guided by the guiding exit pipe means, will come out from water bottom against the tank water pressure and forming mass high temperature bubbles in the tank water; under the combined action of self kinetic energy and the tank water buoyancy, bubbles will collide and mix with tank water to conduct a direction heat exchange between said gases and water; as bubbles raising and exhausting from the tank water, the temperature of gases and water will be closed to identical, hence the heat exchange is sufficiently conducted.

Water in side tank 1 is filled from the cold water inlet 4; water passing through the loop shape interspace between the flow guiding cylinder 2 and the wall of water tank 1 and flows to the tank bottom, then flow into flow guiding cylinder 2 to exchange heat with said high temperature bubbles, and finally be heated to a preset temperature and be discharged from the hot water outlet 6 on the flow guiding cylinder 2. With in the structure, it not only enables the flow route of tank water to be order but also optimized the heat exchanging process and provided a good cold-water insulating sleeve for the water tank.

During this combustion and heat exchanging process, except some nearly ignorable friction loss, almost all combustion energy can be sufficiently used: partial heat energy from combustion is transferred into mechanical energy used for air inhaling and combustion assisting, and pressing the high temperature gases generated from the combustion to the bottom of the water tank 1 against water pressure and then exhausted from the water, other heat energies are used for heating tank water via the high temperature gases directly. Furthermore, the submerged structure ensures there is not direct heat radiating route to environment and makes the energy utilization efficiency of this system to be close to 100%.

The invented turbine submerged combustion method and boiler device uses flow fuels, such as gas, oil, etc.; the turbine power combustion means 3 is totally submerged into heated water; flow fuel and air will fully combust in the turbine power combustion means 3 resided in water and high temperature gases generated from combustion are emitted into water to generate a large amount high temperature bubbles. Along mixing with water and raising, the combustion heat contained in the high temperature bubble will be exchanged to the water on the gas-liquid phase plane directly, during this process it do not need any heat exchanging means and no any limitation and obstruction resulted from heat exchanging means. With this mixing phase heat exchanging method, it enables the temperature of high temperature bubble to be decreased similar as water when it coming out from the water and ensures a sufficient and quick heat exchange; at the same time, pollutions and foreign matters in the high temperature bubble can be filtered and cleaned by water.

The core structure of the submerged turbine combustion boiler device is the turbine power combustion means 3, the special function of which lies in, during the heat energy generation combustion process, it can converter partial heat energy into mechanical energy to absorb sufficient air and drive it to the combustion chamber 10 against water pressure, to ensure the proper operation of the combustion underwater. To compare with general turbine engines, wherein, the said turbine power combustion boiler device is of suitable, not for transfer heat energy to mechanical energy as much as possible. The necessary mechanical energy takes reference that the energy can overcome the water pressure and induce enough air into the combustion chamber for normal combustion. And the thermal efficiency of the said turbine power combustion means may be decreased if too much energy is transferred into the mechanical energy. Since the “air supply” and “combustion” two systems are integrated into a one structure, no power consumable blower equipments required, hence the power structure of the turbine submerged combustion boiler device is still very simple and its cost is low.

This invention stated turbine power combustion means is prefer to use air bearing, which features lubricate-free and is helpful for decrease water quality pollution.

For above stated implementation example, it is only one kind of implementing method of this invention and any general modification and substitution within the technical scheme range of this invent conducted by technicians of this field shall be regarded as being covered by the protective range of this invention. 

1. A working method for turbine submerged combustion boiler, which comprises, fuel and air are mixed and combust in the combustion chamber of the turbine power combustion means, the generated high temperature gases expand and flow to the tail of the said turbine power combustion means and at the same time, the said high temperature gases do works on the turbine of said turbine power combustion means which flowed by, and causes the said turbine rotating, which drives the air compressor means of the said turbine power combustion means and the said air compressor means then drives said air into the said combustion chamber of the turbine power combustion means via an air intake pipe; the said high temperature gases go into pressurizing pipe means via the tail jetting pipe means of said turbine power combustion means, and go into secondary combustion chamber after decelerated and increasing pressure in the said pressurizing pipe; in the said secondary combustion chamber, the excess air in the said high temperature gases mixed with the complemented fuel fed into the second combustion chamber and accomplishes a complete secondary combustion; the gases generated after the secondary combustion is emitted into water for heat interchanging via guiding exhaust pipe means.
 2. A kind of turbine submerged combustion boiler device, including water tank, and flow guiding cylinder within the said water tank; there's turbine power combustion means in the said guiding cylinder; the said water tank has cool water inlet and gases exhaust port on top; the hot water outlet is on said guiding cylinder; the said turbine power combustion means is connected with air intake pipe and auxiliary electric conduit lines in the front; wherein, the stated turbine power combustion means includes air compressor means, combustion chamber, turbine and tail jetting pipe means along the flow direction within it; the outlet of the said tail jetting pipe means is connected with pressurizing pipe means, of which the end is connected with secondary combustion chamber; the stated secondary combustion chamber is set with fuel complement nozzle; the said secondary combustion chamber connects with guiding exhausting pipe means.
 3. As the turbine submerged combustion boiler device in claim 2, wherein, before the stated air intake pipe, there is set with an intake check valve.
 4. As the turbine submerged combustion boiler device in claim 2, wherein, the stated pressurizing pipe means is a smooth pipeline with a narrow inlet and a wide outlet.
 5. As the turbine submerged combustion boiler device in claim 2, wherein, the said combustion chamber is set with outside air channel at outer of the combustion chamber in the said turbine power combustion means; the front end of the said outside air channel connects with the outlet of the stated air compressor means and the rear end of the said channel connects with the said pressurizing pipe means.
 6. As the turbine submerged combustion boiler device in claim 2, wherein, the outlet end of the stated tail jetting pipe means is of straight line type.
 7. As the turbine submerged combustion boiler device in claim 2, wherein, the outlet end of the stated tail jetting pipe means is of diffuser type.
 8. As the turbine submerged combustion boiler device claimed in claim 2, wherein, the stated turbine power combustion means is suitable, not for transforming heat energy into mechanical energy as much as possible; the required mechanical energy takes on that the energy that can overcome the water pressure and induce enough air into the stated combustion chamber for normal combustion. 